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Water injection

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  • dubbsyD Offline
    dubbsyD Offline
    dubbsy
    wrote on last edited by
    #3

    I've got a buddy that was going to run water injection... spray on his Air to Water aftercooler (mounted after a twin screw blower in the upper intake)

    Never got a chance to run it...ran into issues with his new heads and ended up tearing the motor down again (and in turn decided to go farther and pick up a new block)....car should be running next spring.

    The way it sounded....if you knew what you were doing and had hours of dyno time available, it was going to be a real good thing.

    1995 Mustang
    CAI, rimz, and springs.

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    • S Offline
      S Offline
      Schwanger
      wrote on last edited by
      #4

      I'm not talking about spraying it onto the intercooler, I'm saying that you spray it into the intake. Many WRC teams use it.

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      • 24valvenotak2 Offline
        24valvenotak2 Offline
        24valvenotak
        wrote on last edited by
        #5

        take a look at your sig and think about whether or not its worth the headache

        Getcher green hat, we are goin fishin.

        > 63vette;288530 wrote:
        > I dont know shit about building cars.

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        • dubbsyD Offline
          dubbsyD Offline
          dubbsy
          wrote on last edited by
          #6

          Schwanger wrote:
          I'm not talking about spraying it onto the intercooler, I'm saying that you spray it into the intake. Many WRC teams use it.

          in the upper intake

          Same thing, his is just spraying over his IC on it's way through his intake

          1995 Mustang
          CAI, rimz, and springs.

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          • S Offline
            S Offline
            Schwanger
            wrote on last edited by
            #7

            It's realy not the same. You have to run a pressure sensor in your intake (MAP) so it it only injects after a certain pressure. The water is then absorbs some of the heat for the intake air and is passed through the engine where it leaves as steam through the exhaust.

            From what I've read it is completely worth it if you want to run a lot of boost. You can run much higher boost without having to retard the timing or dump a shit load of useless fuel in just to keep it from predetonating.

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            • 24valvenotak2 Offline
              24valvenotak2 Offline
              24valvenotak
              wrote on last edited by
              #8

              Schwanger wrote:
              It's realy not the same. You have to run a pressure sensor in your intake (MAP) so it it only injects after a certain pressure. The water is then absorbs some of the heat for the intake air and is passed through the engine where it leaves as steam through the exhaust.

              From what I've read it is completely worth it if you want to run a lot of boost. You can run much higher boost without having to retard the timing or dump a shit load of useless fuel in just to keep it from predetonating.

              http://www.3sxperformance.com/alcoholinj.asp

              id order a bottle or two of advil while your at it

              I think your better off spending your money somewhere else in my opinion...

              Getcher green hat, we are goin fishin.

              > 63vette;288530 wrote:
              > I dont know shit about building cars.

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              • AcesHighA Offline
                AcesHighA Offline
                AcesHigh
                wrote on last edited by
                #9

                Water-to-air intercooling and Water Injection is different. I don't know if it's been done around here in Fargo, but I think it would be too problematic considering our climate. Water freezes easily and often here.

                Nitrous does exactly the same thing as you described above, except with its evaporation it also releases oxygen. Not only does it cool your air charge, it would make oxygen more readily available. Water would not make the intake charge denser.

                2005 Mercedes-Benz C240 4Matic
                1993 Mazda Rx-7 Twin Turbo (sold)

                legacy image

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                • dubbsyD Offline
                  dubbsyD Offline
                  dubbsy
                  wrote on last edited by
                  #10

                  AcesHigh wrote:
                  Water-to-air intercooling and Water Injection is different.

                  beats head against desk

                  (I give up)

                  1995 Mustang
                  CAI, rimz, and springs.

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                  • S Offline
                    S Offline
                    Schwanger
                    wrote on last edited by
                    #11

                    You can mix up to 50% alcohol in with the water which would keep it from freezing. Water is free nitrous isn't.

                    Water would make the intake charge denser. The liquid water "absorbs" some of the heat from the intake air, so the liquid then turns to steam. So the cooler intake air would then be more dense.

                    I don't think it's as big a headache as you think 92BlackTT, there are 2 adjustments on the less expensive kits, water metering (jet size) and timing (Pressure switch). The pressure switch can be set anywhere from 3-30 psi and comes preset at 10 psi.

                    I just wanted to bring it up, I'm not saying it's the solve all solution. I'm playing the devils advocate.

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                    • 24valvenotak2 Offline
                      24valvenotak2 Offline
                      24valvenotak
                      wrote on last edited by
                      #12

                      less expensive kits = total waste of time for what you are trying to accomplish
                      more expensive kits = possible/more then likely eprom, ecu output links to alc/water injection module, mapping experience, enough fuel injection knowledge to attempt this on your own motor not to mention tapping the intake manifold for the extra injector. Now stop to think about retuning your car on the dyno(you were tying to gain hp right?) and having an egt and knock box on hand to make sure it keeps working correctly. Is nitrous sounding better yet?

                      my head hurts just thinking about it..

                      Getcher green hat, we are goin fishin.

                      > 63vette;288530 wrote:
                      > I dont know shit about building cars.

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                      • treimcheT Offline
                        treimcheT Offline
                        treimche
                        wrote on last edited by
                        #13

                        Water injection is for people who don't have the proper FMIC and or fuel setup to keep their detonation under control. I too say spend the money and time on something like a fuel pump, injectors, AFPR, FMIC, etc.

                        Troy
                        2009 Yamaha R1
                        2002 WRX
                        2001 Toyota Tundra
                        2001 Yamaha R6
                        1988 Yamaha YSR 50
                        2003 XR50

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                        • J Offline
                          J Offline
                          jake
                          wrote on last edited by
                          #14

                          Jake

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                          • J Offline
                            J Offline
                            jake
                            wrote on last edited by
                            #15

                            There are some really good water injection kits out there. It's benefitial to spray into the inlet of the intercooler to reduce the intake temp as much as possible. Plus water is cheap, and with a good controller the water is only injected when it's needed, so you don't need a huge reservoir.

                            I agree that a properly set-up street configuration should not require water injection, but it surely couldn't hurt at the track. It could also be cheap engine insurance. The high-dollar controllers monitor things like boost, IAT, det, TPS, EGT etc. so they react quickly to your driving conditions.

                            If you have a large enough intercooler, it will act as a heat sink to help prevent temporary intake temperature spikes, but the water injection squirt will always be a little late getting to the engine.

                            I used to work with a guy who used this kit http://www.aquamist.co.uk/ on his Lotus Esprit 2.2 turbo, and he had really good luck with it.

                            This is a really inexpensive DIY kit:
                            http://www.autospeed.com/cms/A_0527/article.html
                            There are 6 parts to this article, you have to search for them and open them separately. Prices are here:
                            http://www.autospeed.com/shop/category_705/browse.html?

                            The autospeed kit looks like a pretty good deal. Are you looking at turbo-ing the Civic, Schwanger? It's too bad they don't allow water injection in FSAE. I'd be all over that.

                            Jake

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                            • S Offline
                              S Offline
                              Schwanger
                              wrote on last edited by
                              #16

                              The point of water injection is to use it along with your FMIC so you can run more boost. Water is a more effcient cooling technique then using an air-air IC.

                              Of course you wouldn't need it for the street, but I found a guy that uses it on a bike that he races at the Bonneville salt flats. The motor runs 11:1 compression and then he's boosting at 22psi. There is no way he could fit a big enough IC to keep it from detonating, so along with an IC he made a custom water injection kit.

                              No jake the Civ isn't getting a turbo. I can't afford it after I bought the Monster.

                              I was going to ask you if we could use it on the next car. Does it say in the rules that we can't use water injection?

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                              • PSiedTSiP Offline
                                PSiedTSiP Offline
                                PSiedTSi
                                wrote on last edited by
                                #17

                                thats exactly what troy said...he said if you didnt have the proper FMIC setup or fuel setup...

                                At first I did it for fun, then I realized I made the investment and had to do it!

                                92 Talon AWD 6/4bolt [EMAIL="[email protected]"][email protected][/EMAIL]
                                95 240SX SE SR20DET [EMAIL="[email protected]"][email protected][/EMAIL]
                                1993.5 Supra Hardtop...Sold
                                Next project? 6cyl, 6spd?

                                > spanish-rice;237125 wrote:
                                > at first i thought the title said beer truck drivers needed... In which case i accidently put my two weeks in at work.

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                                • PSiedTSiP Offline
                                  PSiedTSiP Offline
                                  PSiedTSi
                                  wrote on last edited by
                                  #18

                                  and for GSRs sake psi doesnt kill motors....:)

                                  At first I did it for fun, then I realized I made the investment and had to do it!

                                  92 Talon AWD 6/4bolt [EMAIL="[email protected]"][email protected][/EMAIL]
                                  95 240SX SE SR20DET [EMAIL="[email protected]"][email protected][/EMAIL]
                                  1993.5 Supra Hardtop...Sold
                                  Next project? 6cyl, 6spd?

                                  > spanish-rice;237125 wrote:
                                  > at first i thought the title said beer truck drivers needed... In which case i accidently put my two weeks in at work.

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                                  • AcesHighA Offline
                                    AcesHighA Offline
                                    AcesHigh
                                    wrote on last edited by
                                    #19

                                    There is alot of mix and match usage with the terms 'water injection' and an 'air-to-water intercooling'. In an air to water intercooler the intake charge is cooled by water inside the heat exhanger core. In a water injection system, water is directly injected directly into the intake charge and goes into the combustion chambers. It's a slight technical difference, but it shouldn't be used interchangeably. They both help prevent detonation.

                                    2005 Mercedes-Benz C240 4Matic
                                    1993 Mazda Rx-7 Twin Turbo (sold)

                                    legacy image

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                                    • S Offline
                                      S Offline
                                      Schwanger
                                      wrote on last edited by
                                      #20

                                      Jake, do think that water injection would provide better consistency over an air-air intercooler?

                                      1 Reply Last reply
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                                      • S Offline
                                        S Offline
                                        Schwanger
                                        wrote on last edited by
                                        #21
                                        1. We shall see the effectiveness of an intercooler.
                                          The efficiency of a intercooler relies on the following factors:
                                        1. Frontal area.
                                        2. Pressure drop across the cores (external and internal).
                                        3. Road speed.
                                        4. Air temperature differentials (external and internal).
                                          To simplify the calculations, given that there are so many variations in size and efficiency. We start with an intercooler with 50% efficiency. We will calculate how much heat is being removed for a given mass airflow based on a boost pressure ratio of 2 at 6000 rpm, using the same 2-litre engine. The result will be used to compare against a water injection system. Ambient air temperature is 25°C and the compressor exit temperature is 124°C. At 50% intercooler efficiency (reasonable assumption as both the engine and intercooler is operating close to their peak flow limits), the temperature drop across the inter-cooler should be:
                                          (124°C - 25°C)/2 = 49.5°C. The final air temperature entering the engine is 74.5°C.
                                        1. We shall see the intercooling properties of water injection.
                                          Water temperature is 25°C and the compressor exit temperature is 124°C and Water flow rate of 250cc per minute. In the region we are working in the partial pressure of water vapour in the mixture is very low. We can assume that the enthalpy is a function of temperature alone within reasonable accuracy (e.g. for 250g /min of water and 8.64Kg/min of air, the partial pressure of water in about 0.06 bar). Consequently the final temperature is an inverse linear function of water proportional as nearest makes no difference. The calculation and results:
                                          At 200cc/min: 66.09°C
                                          At 250cc/min: 50.88°C
                                          At 300cc/min: 36.27°C
                                          So there we are, we have proved our point, water is just as effective as an intercooler. We decided to calculate a few more water flow rates so that a chart can be plotted, useful for visual prediction. Even at a modest flow rate of 200cc per minute, water is a better cooler than a 50% efficient intercooler by a long way. Notice at 350cc/minute of water, the final temperature dropped below the ambient of 25°C !!! there just isn't a 110% efficiency intercooler around yet ...

                                        all of this was found at http://www.turbodynamics.co.uk/water.htm

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